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Model CP20 SLA - New Product!
|  | On-line Sonic Liquid Analyzers. The CP-20 SLA (Sonic Liquid Analyzer) is used to measure the strength, amount or concentration of acids, bases, salt solutions, emulsions, oils in water, alcohols, sugar solutions, non-aqueous liquid mixtures, polymers, and many others. The only absolute requirement is that the liquid be acoustically transparent. 
 
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Concentration, Dissolved Solids, Wt. %, Vol %, Density, ¡ÆBrix. 
In-Line Sensor Provides Real Time Analysis. 
No Scheduled Maintenance Requirements! 
Extreme Calibration Stability, Guaranteed for 3 Years! 
Typical Accuracy Better Than 0.10 Weight %! 
Factory Calibrated for Easy Installation and Start-up! 
Industry Standard Dual 4-20 Outputs and Alarms. 
Robust NEMA 7 Enclosure With Display. 
Automatic Temperature Compensation. 
Internal 8000 Point Data Logger. 
All Welded, Seal-less Sensors Available. 
Easy Re-configuration and Powerful Diagnostics via Laptop/PC.  For more detailed information see the following:
 
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Selecting an Inferential AnalyzerThe Model CP20 can often be used with great benefits in applications historically reserved for other inferential process analyzer technologies such as conductivity meters, densitometers, or refractometers. A conductivity meter is used inferentially when a conductivity of 126 mS is observed for a liquid known to consist of common salt, and is at a temperature of 20 ¡Æ C and therefore a salt concentration of 10 percent by weight is inferred because 126 mS is the published value for 10 Wt. % common salt. Similarly, we have NuSonics Div. has a database of values of sound velocity for hundreds of chemicals and liquids which is used to calibrate the CP20 to provide the analysis value.
 Inferential analyzers work best either in binary liquids or in liquids in which only one ingredient is changing.
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Sensor Mounting and Materials
|  | An assortment of sensors are available for use with the CP20. These include tri-clover or flange mount insertion sensors, inline spool pieces or filler flange wafer sensors, and low volume small line flow through sensors. These sensors are available in a variety of materials including 316 or 304L stainless steel, Hastelloy B, C, Alloy 20, PVDF (Kynar), and polypropylene. Certain sensors are suitable for CIP or no-metal-contact processes. Options are available for sensors operational to 350 ¡Æ C (660 ¡Æ F), 2000 PSIG, and the harshest of chemical environments. The Model CP20 is preferably attached directly to the sensor, but may be separated from the sensor by use of interconnecting cables installed in conduit. In most cases, the CP20 can be used with existing NuSonics sensors. |  
| What's New in the Model CP20The Model CP20 takes advantage of the recent development of low cost, high speed digital signal processors. Previous versions of Sonic Liquid Analyzers transmitted a single pulse of sound, and a timing circuit measured its transit time. The frequency of the transmitted sound was determined by the physical dimensions of the transmitting acoustic crystal. The model CP20 uses a novel continuous pulse approach. The transmitting crystal is excited by a sine wave signal, and the received sine wave is digitized. The excitation sine wave frequency can be easily varied. Continuous excitation of the crystal results in higher decibel levels transmitted. By automatically varying the frequency, chemicals or liquids which absorb sound at some specific frequency or processes can now be successfully measured.
 The Model CP20 also takes advantage of the common availability of laptop and personal computers. These devices can function as a high quality user-friendly interface utilizing a powerful factory provided software package. The software contains easy to use procedures for checking the calibration and printing reports to meet the documentation needs of many certification programs. The Model CP20 also incorporates an 8000 point data logger. The software allows many forms of manipulating this data, from graphing it to using it for calibration adjustment or new application setup.
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 Application Notes:
 
 Specifications:
 
| Operational |  
| Display | 2 Line by 16 Character |  
| Power | 24 VDC, 115 VAC, 230 VAC, 24 VAC Options |  
| Analog Outputs | Dual 4 — 20 mA Outputs |  
| Digital I/O | RS-232 & RS 485 |  
| Relays | Three SPDT relays, .1A @ 115VAC, intended for PLC or DCS interface (High, Low and Fault) |  
| Ambient Temp. | -20 to 70 ¡Æ C (-5 to 160 ¡Æ F) |  
| Mechanical |  
| Enclosure | NEMA 7 Explosion Proof & Water Resistant with window (meets Class 1, Div.2 groups  B, C, D and others) |  
| Weight | Varies with sensor style selection, typically less than 25 lbs. |  
| Mounting | Standard: 2" 150# ANSI flange.  Other sizes and configurations available |  
| Wetted Materials | Standard: 316 Stainless Steel, also available in 304 SS, C20, Hastelloy B & C, Polypropylene, Kynar (PVDF) and other materials. |  
| Performance |  
| Range | Sound Velocity: 500 - 3000 meters/sec (any acoustically transparent liquid) Temperature: -15 to 185 ¡Æ C (5 — 365 ¡Æ F) Standard
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| Resolution | Sound Velocity: ¡¾ 0.01 meters/sec Temperature: ¡¾ 0.01 ¡Æ C
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| Repeatability | Sound Velocity: ¡¾ 0.10 meter/sec Temperature: ¡¾ 0.05 ¡Æ C
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| Response Time | 2 Seconds |  
| Accuracy | Sound Velocity: ¡¾ 0.20 meter/sec Temperature: ¡¾ 0.10 ¡Æ C
 Concentration: Application Dependent, typical values are ...
 Acids and Caustics: ¡¾ 0.05 Wt. %Salts: ¡¾ 0.1 Wt. %
 Organic liquids: ¡¾ 0.1 to 0.2 Wt. %
 Oils in water: ¡¾ 0.2 Vol. %
 Sugars: ¡¾ 0.1 ¡ÆBrix
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| Calibration Stability | 3+ Years, based on 0.003 mils/year corrosion rate of wetted materials. |  
| Certifications | N.I.S.T. traceable certificates available for certain applications. |  
| Setup | Factory default, RS232 digital link to PC or laptop. |  
| Software | Requires Windows 95, NT or better, 8 Mb RAM preferable. |  
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| Note: Specifications are subject to change without notice. |  |  
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| BINARY AQUEOUS SOLUTIONS AND SLURRIES |  
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| Acetaldehyde Acetic acid
 Acetic anhydride
 Acetone
 Activated carbon slurry
 Acrylonitrile butadiene copolymer
 Adipic acid
 Alkanolamine oleate
 Alum
 Alumina fines
 Alumina hydrate slurry
 Aluminum chlorhydrate
 Aluminumsulfate
 Amines
 Ammonia
 Ammonium bisulfite
 Ammonium carbonate
 Ammonium chloride
 Ammonium hydroxide
 Ammonium molybdenate
 Ammonium nitrate
 Ammonium persulfate
 Ammonium sulfate
 Bauxite slurry
 Bayer liquor (aluminumprod.)
 Bismuth octoate
 Black liquor
 Boric acid in Sodium sulfate solution
 Boric acid
 Brine
 Butadiene rubberslurry
 Butanol
 Calcium carbonate
 Calcium chloride
 Calcium hydroxide
 Calcium nitrate
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| Calcium sulfate Caprolactam
 Chlorine dioxide
 Chlorine salts
 Citric acid
 Clay slurries
 Cleaning concentrates
 Cobalt acetate
 Coolant oil emulsions
 Copolymer latices
 Copper sulfate
 Corn starch
 Cupric chloride
 Cupriethylene diamine
 Cyanides
 Defoamers
 Detergent solutions
 Diammonium phosphate
 Dibutyl phthalate
 Diethanolamine
 Dimethyl formamide
 Emulsified rosin
 Ethanol
 Ethylene dichloride
 Ethylene glycol
 2-Ethylhexanoic acid
 Ferric chloride
 Ferrous sulfate in Sulfuric acid
 Finish solutions
 Flocculant
 Fluorosulfonic acid
 Fly ash slurry
 Formaldehyde
 Formic acid
 Glycerin
 Graphitesolids
 Gypsum
 Hexamethylenediamine
 Hydrochloric acid
 Hydrofluoric acid
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| Hydrogen peroxide Hydrosulfite
 Indigo solids in Caustic
 Ion exchange resins
 Isophthalic acid
 Isopropyl alcohol
 Isopropylamine
 Latex
 Lithium bromide
 Lithium hydroxide
 Magnesium bisulfite
 Magnesium sulfate
 Magnesium sulfite
 Methanol (Methylalcohol)
 Methyl deithanolamine
 Methyl ethyl keytone
 Methylene chloride
 Mica slurry
 n-Methyl pyrrolidone
 Nitric acid
 Nylon finishes
 Nylon salt
 Oleum
 Oil / water emulsions
 Ore-leaching solutions
 PVCsuspension
 Paints
 Paper-coating latices
 Phenol
 Phosphate slurry
 Phosphoric acid
 Polyglycol / potassium hydroxide
 Polymer (floor- wax)emulsion
 Polystyrene
 Polyvinyl acetate
 Polyvinyl alcohol
 Potassium - butylphosphate
 Potassium carbonate
 Potassium chloride
 Potassium hydroxide
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| Potassium permanganate Propanediol
 Propylene glycol
 Rayon spin bath liquor
 Red liquor
 Rolling Oils
 Salicylic acid slurry
 Saline solutions
 Silver nitrate
 Sodium bichromate
 Sodium borate
 Sodium carbonate
 Sodium chlorate
 Sodium chloride
 Sodium formate
 Sodium hydroxide
 Sodium hypochlorite
 Sodium lauryl sulfate
 Sodium nitrate
 Sodium silicate
 Sodium sulfate
 Sodium sulfide
 Sodium thiocyanate
 Sorbic acid
 Spent sulfite liquor
 Styrene butadiene rubber
 Sulfite liquor
 Sulfuric acid
 Surfactants
 t-Butyl alcohol
 Taconite slurry
 Terathane waste acid
 Terephthalic acid slurry
 Tetrahydrofuran
 Thixotropic pigments
 Titanium oxide
 Toluene
 Urea
 Urea formaldehyde resin
 Vinyl / butyl acetate
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| TRINARY AQUEOUS SOLUTIONS |  
| Copper Sulfate / Sulfuric Acid / WaterCupric Chloride / Hydrochloric Acid / Water | Hydrocarbons / Sulfuric Acid / Water (Alkylation Acid) / Potassium Hydroxide / Potassium / Fluoride / Water |  
| NON-AQUEOUS SOLUTIONS AND SLURRIES |  
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| Acetic anhydride in Acetic acid Acrylic acid in Monomer
 Acrylic latexes
 Acrylic polymer in Toluene / butanol
 Alkyd resin
 Ammonia in Nitroaniline
 Aniline
 Antimony trioxide slurry in Ethylene glycol
 Carbon tetrachloride
 Cellulose acetate in Acetic acid
 Cellulose acetate in Acetone
 Cephalosporin in Methylene chloride
 Cephalothin slurry in Alcohol
 Coal tar pitch
 Coal / mineral oil slurry
 Coke tar
 Copolymer in Hexane
 Creosote
 Cyclohexanone in Cyclohexane
 Diatomaceous earth in Heptane
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| Diethylhexyl phthalate in Adipate polyester Epoxy polymer in Organic solvent
 Epoxy resins
 Ethanol in Caustic
 Ethylene glycol in Terephthalic acid
 Ethylene oxide
 Ethylenediamine in Toluene
 Film developer
 Formamine
 Freon in Oil
 Homopolymer in Hexane
 Homopolymer/copolymer in Iso-octane
 Methanol in Methyl acetate
 Methyl methacrylate in Ethyl acrylate
 Modacrylic polymer in Dimethyl formamide
 NORDEL in Hexane
 Oleum
 Organic peroxides
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| Orthene in Methylene chloride p,p-Bisphenol A in Phenol
 Phenolic resin
 Polycarbonate in Methylene-chloride
 Polyester resin in Monomer
 Polyester resin solids in Styrene
 Polyethylene Polymers in:
 Xylene
 Toluene
 Alpha-methylstryrene
 Ethyl acrylate
 Iso-octane
 Cyclohexane
 Polymer solids in Hexane
 Polymerization rate, M.W.
 Polyolefin lubricants
 Polyphenylene oxide in Toluene
 Polysiloxane rubber
 Polystyrene in Styrene
 Polystyrene solids in Polyglycol
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| Polysulfide Polyurethane in Tetrahydrofuran
 Polyvinyl acetate in Methanol
 Polyvinyl chloride
 Resin in Toluene
 Resin in Toluene / Heptane
 Rubber in:
 Methylene chloride
 Xylene
 Styrene
 Saran
 Silicone oils
 Silicone polymers
 Siloxane rubber
 Soybean oil in Hexane
 Soybean oil hydrogenation
 Spin bath liquor
 Styrene in Ethylbenzene
 Succinic acid in Succinic anhydride
 Sulfur chloride in Sulfur dichloride
 Sulfur Trioxide in Fluosulfonic acid
 Terephthalic acid
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| FOOD PRODUCTS |  
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| Apple juice / Concentrate Beer (wort plato)
 Beet sugar
 Butter
 Caffeine
 Catsup
 Cheese slurry
 Coffee extract
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| Grape juice / Concentrate Ice cream
 Jelly
 Liquid protein
 Margarine oils
 Milk products
 Molasses
 Orange juice
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| Palm oil Pectin
 Soft drinks
 Sucrose (dilute)
 Sucrose syrup
 Tea extract
 Vegetable oils
 Wines
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| PETROLEUM PRODUCTS / INTERFACE DETECTION |  
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| #2 Fuel oil Alkylation acid
 Asphalt
 Bunker ¡°C¡±
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| Coal / fuel oil slurry Coal / kerosene slurry
 Crude oil
 Diesel fuel
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| Standard Low sulfur Fuel Oils Gasoline
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| Regular Unleaded Premium Jet fuel
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| Sonic Concentration Analyzers determine liquid concentration, density, % solids, weight %, volume %, ¡ÆBrix and others by measuring sound velocity. The sound velocity of any liquid or mixture is a repeatable and measurable physical property. The relationship between sound velocity, liquid composition and temperature is different for every liquid. Once the relationship between sound velocity and the desired variable is known, sound velocity can be used to accurately monitor changes in liquid composition. The results of this measurement are often the only means to obtain real time high accuracy concentration or density output. The precision of our concentration analyzers make them an excellent choice for process and laboratory measurement. |  InstrumentMeasurement of sulfuric acid concentration using the Sonic Concentration Monitor.
 IndustriesFertilizers, chemical manufacture, petroleum refining, rayon, sulfuric acid manufacture.
 IntroductionThe conversion of sulfur dioxide gas to sulfuric acid has increased in recent years due to the enforcement of stringent anti-pollution laws. The supply increase has resulted in a profit squeeze, meaning that producers of sulfuric acid must incorporate all possible cost reduction techniques into the manufacturing process. The Sonic Concentration Monitor, which uses the velocity of sound as the measured parameter, aids in highly accurate automated manufacturing, greatly reducing production costs by keeping operating points at their optimum values. Savings are illustrated under the heading PAYBACK .
 Test Conditions  Sulfuric acid is produced chiefly in concentrations of 93% to 98%. Consequently, reagent grade sulfuric acid in concentrations from 77% to 100% by weight have been tested for sound velocity at temperatures between 20¡Æ C and 60¡Æ C and at ambient pressure. 
 ResultsFigure 1 shows the average intrinsic error of analysis when using the Sonic Concentration Monitor. The error is below ¡¾0.1% acid for concentrations above 80% and below ¡¾0.02% for concentrations above 90%. Figure 2  gives the sound velocity vs. concentration curves at 10¡Æ C intervals. Note that the curves are the same shape with the slope increasing with concentration. Figure 3  is a graph of the temperature coefficient as a function of concentration. The coefficient and reference process temperature are entered as a polynomial into NuSonics' Models 86 or 88 process monitor in order to temperature-correct the concentration reading when the process temperature departs from the reference point.
 DiscussionThe intrinsic error of any instrument used to measure concentration is inversely proportional to the slope of the measured variable vs. concentration. The density curve flattens out above 95%, and the conductivity curve flattens below 94%. Consequently the errors of analysis of densitometers and conductivity sensors are large in these respective regions and it is in these regions that the Sonic Concentration Monitor offers greatest benefit. Figure 2  clearly illustrates that the sound velocity curve has a steep slope throughout the range of concentrations provided by industry, resulting in the remarkable accuracies displayed in Figure 1. The Sonic Concentration Monitor is also more accurate than refractometers and not subject to fouling.
 Payback  As an illustration of cost savings due to accurate analysis, consider a plant which substitutes a NuSonics' monitor for another type sensor, thereby (conservatively) improving analysis by 0.4%. On a daily basis a plant producing 770 tons per day at $28 per ton would save: 
 0.4% x 770 tons / day x $80 / ton = $246 day  At this rate, the plant could easily afford to pay for a monitor within a few months. The increase in profits in subsequent years is obvious dependability mean higher profitability in any plant where the concentration.
 ConclusionThe Sonic Concentration Monitor is the most accurate real time output instrument in the 80% to 100% sulfuric acid range. It is the only instrument that can be used over the entire range of commercial concentration with remarkable accuracy. In addition, the Sonic Concentration Monitor has no moving parts and its accuracy is not degraded by fouling as are densitometers, conductivity sensors, and refractometers. Its accuracy and dependability mean higher profitability in any plant where the concentration of H2SO4 must be carefully measured and/or controlled.
 ¡¡¡¡-------------------------------------------------------------Model 87 Laboratory Analyzer
|  | Model 87 is a lab adaptation widely accepted process composition analyzer, used in both industry and research for over twenty years. Employing acoustic technology, the Model 87 continuously samples the sound velocity and temperature of a liquid and produces a concentration output based on those measurements. 
 
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Displays Concentration in a Variety of Units 
Instantaneous Measurement- Faster, Easier, and More Repeatable Than Titration 
Up to 0.02% by Weight Accuracy 
No Moving Parts and Virtually No Maintenance 
Measure Acids, Bases, Organics, Polymers and Many Others  Specifications:
 
| Power Requirements: | 115V AC (+/-10%) or 230V AC (+/- 10%) 50 to 60 Hz |  
| Power Consumption: | 35 Watts |  
| Output Signal: | 
Concentration: 4-20 mA into 600 ohms max 
Temperature: 4-20 mA into 600 ohms max 
Attenuation: 0-10V DC into 10000 ohms 
Fault/High/Low Relay: Form C Relay 1.5 A @ 115V AC, 1.0 A @ 230V AC 
Link: RS-232, 50-19, 200 baud  |  
| Compensation Range: | 0-100¡Æ C (other ranges available to 400¡Æ C) |  
| Display: | Liquid Crystal (LCD) 2-Line x 16 character |  
| Dimensions: | 
Transmitter:8.2" (20.8 cm) height
 8.3" (21.1 cm) width
 15.0" (38.1 cm) depth
 
 
Base:11.5" (29.2 cm) width
 16.5" (41.9 cm) depth
 
 
Transmitter and Base:14.8" (37.6 cm) height
 21.8 lbs. (9.9 kg) weight
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| TRANSDUCERS |  
| Operating Temperature: | -40¡Æto 150¡Æ C (-4¡Æ 0 to 302¡Æ  F); option to 400¡Æ  C |  
| Materials: | 316 Stainless Steel (standard), Carpenter 20, Hastelloy B &  C, Titanium, Zirconium, KYNAR, high-density polypropylene |  
| Cable length: | 8 feet (standard) |  
| Repeatability: | Typically +/- 0.005 to +/- 0.1 weight percent |  
| Note: Specifications are subject to change without notice. |  |  |  |  |  |  |  
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